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UC520 - CUE CF Card Replacement how to ?

I have UC520 since 2007 and few days ago the CUE was broken down, I found out that CUE CF Card 1G was failed to work

I bought a new CF card 4G to replace it, format it as FAT16, and tried to transfer CUE file to this CF Card using CCA and then TFTP, but it was unsuccessful.

While looking at the error messages from old and new card, I found out the file system of CUE CF Card were unable to mount, and the format the CUE want to use was reiserfs (the one Linux file system), and looking at the old card (1G) error message, I found there were 02 partitions (hda1, hda2)

Did any one have problem with CUE CF Card broken, please advise how to partition and format CUE CF Card to upload CUE data

I urgently looking forward for help

Tom

Bellow are some log messages

1. When loading old broken CUE 1G CF Card

Cisco BootMon Version: 1.0.2

(Feb 27 2007 - 10:38:53) MPC83XX

Bootmon starts

Bootmon: cold reset.

System now booting.

Bootmon: reading primary bootloader image

Bootmon: calling bootloader

Cisco ServiceEngine Bootloader Version: 1.0.3

(Jul  6 2007 - 10:15:37) MPC83XX

Resetting devices ....Done.

mac address for internal ethernet 00:1b:8f:ac:15:fe

Please enter '***' to change boot configuration:

ServicesEngine Bootloader Version : 1.0.3

kern_sz: 1128866

bl_boot_cf_cmd root=/dev/hda1 install_root=ide ro plat=freddo

## Booting image at 04000000 ...

   Image Name:   Linux-2.6.22-cisco-freddo

   Image Type:   PowerPC Linux Kernel Image (gzip compressed)

   Data Size:    1128802 Bytes =  1.1 MB

   Load Address: 00000000

   Entry Point:  00000000

   Verifying Checksum ... OK

   Uncompressing Kernel Image ... OK

Linux version 2.6.22.10-vs2.2.0.5-cisco-freddo (drodrig@fndn-bld-system1) (gcc version 4.2.2) #1 Wed Jun 9 18:44:37 PDT 2010

Zone PFN ranges:

  DMA             0 ->   131072

  Normal     131072 ->   131072

early_node_map[1] active PFN ranges

    0:        0 ->   131072

Built 1 zonelists.  Total pages: 130048

Kernel command line: root=/dev/hda1 install_root=ide ro plat=freddo

Platform: ise

IPIC (128 IRQ sources, 8 External IRQs) at fe000700

PID hash table entries: 2048 (order: 11, 8192 bytes)

Dentry cache hash table entries: 65536 (order: 6, 262144 bytes)

Inode-cache hash table entries: 32768 (order: 5, 131072 bytes)

Memory: 515840k available (1756k kernel code, 516k data, 92k init, 0k highmem)

in atrace_init

log_head: h: 0, t: 0, l: 0, w: 0, s: 1047488

Using existing trace log

log_head: h: 0, t: 0, l: 0, w: 0, s: 1047488

Mount-cache hash table entries: 512

NET: Registered protocol family 16

Generic PHY: Registered new driver

SCSI subsystem initialized

NET: Registered protocol family 2

IP route cache hash table entries: 16384 (order: 4, 65536 bytes)

TCP established hash table entries: 65536 (order: 7, 524288 bytes)

TCP bind hash table entries: 65536 (order: 6, 262144 bytes)

TCP: Hash tables configured (established 65536 bind 65536)

TCP reno registered

io scheduler noop registered

io scheduler anticipatory registered

io scheduler deadline registered

io scheduler cfq registered (default)

Cisco ContentEngine Flash Driver Version 0.03

ceflash: Can't register misc device <NULL>

Serial: 8250/16550 driver $Revision: 1.90 $ 4 ports, IRQ sharing disabled

serial8250.0: ttyS0 at MMIO 0xe0004500 (irq = 9) is a 16550A

serial8250.0: ttyS1 at MMIO 0xe0004600 (irq = 10) is a 16550A

RAMDISK driver initialized: 16 RAM disks of 32768K size 1024 blocksize

Gianfar MII Bus: probed

eth0: Gianfar Ethernet Controller Version 1.2, 00:1b:8f:ac:15:fe

eth0: Running with NAPI enabled

eth0: 256/256 RX/TX BD ring size

eth1: Gianfar Ethernet Controller Version 1.2, 00:1b:8f:ac:15:ff

eth1: Running with NAPI enabled

eth1: 256/256 RX/TX BD ring size

Uniform Multi-Platform E-IDE driver Revision: 7.00alpha2

ide: Assuming 50MHz system bus speed for PIO modes; override with idebus=xx

hda: probing with STATUS(0x50) instead of ALTSTATUS(0x0a)

hda: STI Flash 7.4.2, CFA DISK drive

ide0 at 0xe1000000-0xe1000007,0xe100280d on irq 17

hda: max request size: 128KiB

hda: 2001888 sectors (1024 MB), CHS=1986/16/63

hda: cache flushes not supported

hda: hda1 hda2

i2c /dev entries driver

NET: Registered protocol family 26

TCP cubic registered

NET: Registered protocol family 1

NET: Registered protocol family 17

ReiserFS: hda1: found reiserfs format "3.6" with standard journal

ReiserFS: hda1: using ordered data mode

ReiserFS: hda1: journal params: device hda1, size 8192, journal first block 18, max trans len 1024, max batch 900, max commit age 30, max trans age 30

ReiserFS: hda1: checking transaction log (hda1)

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

ide0: reset: master: controlling MPU error

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

hda: status error: status=0x51 { DriveReady SeekComplete Error }

hda: status error: error=0x05 { DriveStatusError AddrMarkNotFound }, CHS=1050/4/5, sector=1058656

ide: failed opcode was: unknown

hda: no DRQ after issuing MULTWRITE

ide0: reset: master: controlling MPU error

end_request: I/O error, dev hda, sector 1058656

Buffer I/O error on device hda1, logical block 131072

lost page write due to I/O error on hda1

end_request: I/O error, dev hda, sector 1060680

Buffer I/O error on device hda1, logical block 131325

lost page write due to I/O error on hda1

end_request: I/O error, dev hda, sector 10208

Buffer I/O error on device hda1, logical block 16

lost page write due to I/O error on hda1

end_request: I/O error, dev hda, sector 1064232

Buffer I/O error on device hda1, logical block 131769

lost page write due to I/O error on hda1

ReiserFS: hda1: warning: journal-1226: REPLAY FAILURE, fsck required! buffer write failed

ReiserFS: hda1: warning: Replay Failure, unable to mount

List of all partitions:

0300    1000944 hda driver: ide-disk

  0301     995904 hda1

  0302       5008 hda2

No filesystem could mount root, tried:  reiserfs

Kernel panic - not syncing: VFS: Unable to mount root fs on unknown-block(3,1)

Rebooting in 180 seconds..

2. When loading CUE new 128M CF card (FAT16 Format)

io scheduler deadline registered

io scheduler cfq registered (default)

Cisco ContentEngine Flash Driver Version 0.03

ceflash: Can't register misc device <NULL>

Serial: 8250/16550 driver $Revision: 1.90 $ 4 ports, IRQ sharing disabled

serial8250.0: ttyS0 at MMIO 0xe0004500 (irq = 9) is a 16550A

serial8250.0: ttyS1 at MMIO 0xe0004600 (irq = 10) is a 16550A

RAMDISK driver initialized: 16 RAM disks of 32768K size 1024 blocksize

Gianfar MII Bus: probed

eth0: Gianfar Ethernet Controller Version 1.2, 00:1b:8f:ac:15:fe

eth0: Running with NAPI enabled

eth0: 256/256 RX/TX BD ring size

eth1: Gianfar Ethernet Controller Version 1.2, 00:1b:8f:ac:15:ff

eth1: Running with NAPI enabled

eth1: 256/256 RX/TX BD ring size

Uniform Multi-Platform E-IDE driver Revision: 7.00alpha2

ide: Assuming 50MHz system bus speed for PIO modes; override with idebus=xx

hda: probing with STATUS(0x50) instead of ALTSTATUS(0x0a)

hda: STI Flash 7.4.0, CFA DISK drive

ide0 at 0xe1000000-0xe1000007,0xe100280d on irq 17

hda: max request size: 128KiB

hda: 250880 sectors (128 MB), CHS=980/8/32

hda: cache flushes not supported

hda: hda1

i2c /dev entries driver

NET: Registered protocol family 26

TCP cubic registered

NET: Registered protocol family 1

NET: Registered protocol family 17

List of all partitions:

0300     125440 hda driver: ide-disk

  0301     125372 hda1

No filesystem could mount root, tried:  reiserfs

Kernel panic - not syncing: VFS: Unable to mount root fs on unknown-block(3,1)

Rebooting in 180 seconds..

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